Y9000 Series Of Hot Air Blower: The First One In China

Y9000 series double-layer hot air stretching and setting machine, which is the first in China, is a brand-new product with independent intellectual property rights (invention patents) of Yuanxin Industrial Company, which has spent 5 years and invested more than 10 million yuan in research and development. The product adopts double-layer structure design, vertical rotary chain and fabric double-layer turn back operation. It has the advantages of small floor area, high thermal efficiency and less labor.

On August 9, Yuanxin Industrial Co., Ltd. released the newly developed y9000 double-layer hot air stretching and setting machine in Shandong Zhucheng Yihua Knitting Co., Ltd. More than 60 printing and dyeing enterprises from all over the country participated in the press conference. Y9000 series double-layer hot air stenting and setting machine is a brand-new product with independent intellectual property rights (invention patents) which has lasted for 5 years and invested more than 10 million yuan in research and development. The product adopts double-layer structure design, vertical rotary chain and fabric double-layer turn back operation. It has the advantages of small floor area, high thermal efficiency and less labor.

At the activity site, Yuanxin industry signed new equipment contracts with Shantou xindaxing Industrial Co., Ltd., Foshan wanyuhong textile printing and dyeing Co., Ltd., Zhongshan xinhengrun textile printing and dyeing Co., Ltd., and Jiangyin Xingda dyeing and finishing Co., Ltd. Among them, Starcom ordered 10 y9000 double-layer setting machines. According to the person in charge, the company previously used monfuji and Taiwan legen setting machines. After seeing the excellent performance of Yuanxin's new double-layer setting machine, it decided to order 10 sets. New Hengrun company is one of the first batch of users of Yuanxin company. At present, 8 sets of Yuanxin setting machines are used. The person in charge of the company said that if the new double-layer setting machine works well, additional orders will be considered.

All along, Yuanxin industry always adheres to the concept of innovation leading development and is committed to being the best setter in China. Relying on the professional technical team, the company has built Zhejiang key enterprise research institute, has UG, Pro-E and other development and design software, has authorized nearly 100 patents, has great innovation strength; introduces a full set of German top processing equipment, including laser cutting machine, CNC pipe cutting machine, CNC punching machine, automatic bending center, etc., to provide customers with perfect products of high quality, high precision and high reliability 。

In his speech, Chen Shaojun, general manager of Yuanxin Industry Co., Ltd., said that over the years, Yuanxin products and services have joined hands with more and more excellent enterprises to continuously enhance the image, status and influence of made in China. Yuanxin industry will, as always, spare no effort to promote innovation, make products and meet the future with higher standards.

In his speech, Gu Ping, President of China Textile Machinery Association, first analyzed the impact of new crown pneumonia on the industry and enterprises. According to the four surveys conducted by ITMF, the decline of orders and turnover of enterprises is increasing. 44% of the enterprises surveyed expect to return to the pre epidemic level only in the first half of next year. The obvious decline in demand has resulted in overcapacity in the industry.

In this case, domestic textile machinery enterprises pay more attention to their own construction, actively adapt to environmental changes, continue technological innovation, adjust product structure, and have more direction in technical transformation.

He said that the y9000 double-layer hot air stenting and setting machine launched by Yuanxin company is a revolutionary breakthrough, which is of great significance to improving the technical level of the setting machine. The launch of new products has a positive role in promoting energy conservation, emission reduction and green production. This time, many well-known enterprises in the industry have also carried out a complete set of new products. I believe that with the joint efforts of all enterprises, we can make the best products.

Lin Lin, vice president and Secretary General of the textile industry association, said that the key to the sustainable development of China's textile industry is to break through the bottleneck. After years of rapid development, the printing and dyeing industry is now in the critical period of high-quality development, which is also the crucial period of transformation from speed scale type to quality benefit type. In particular, the new coronavirus epidemic since 2020 has put the whole industry through a very severe test. According to the statistics of the National Bureau of statistics, from January to June 2020, the output of printing and dyeing fabrics of printing and dyeing enterprises above designated scale will be 22.0 billion meters, with a year-on-year decrease of 12.0%; the main business income will be 105.12 billion yuan, with a year-on-year decrease of 21.8%; the total profit will be 3.32 billion yuan, with a year-on-year decrease of 41.5%; and the profit margin of sales is 3.2%, which is 1.1 percentage points lower than that in the same period of 2019. In the current difficult situation, printing and dyeing enterprises need to reduce cost and increase efficiency.

At the same time, it is the first time for the global economic development forum to issue the global environmental risk report in the next five years. Green transformation is still an urgent task for the printing and dyeing industry. The upgrading of printing and dyeing equipment will provide strong support for the development of green printing and dyeing industry.

Yuanxin company is specialized in the R & D and production of printing and dyeing machinery and equipment. Since its establishment, Yuanxin has focused on the market of medium and high-end setting machines. After years of precipitation, it has developed into an "invisible champion" enterprise in this field. Yuanxin adheres to the concept of "R & D without cost and innovation without discount", increases investment in scientific research, strengthens cooperation between industry, University, research and application, and continuously improves innovation ability and product development level. In terms of product quality and service innovation, Yuanxin has established a unique "equipment life cycle service system". Relying on advanced management concept, professional after-sales service team and products with core competitive advantages, Yuanxin has been widely recognized in the market in the field of high-end setting machine, and has made positive contributions to the high-quality development of printing and dyeing industry. The new type of double-layer stretching and setting machine developed by Yuanxin can meet the requirements of high-efficiency, energy-saving and environmental protection of current printing and dyeing enterprises. The promotion meeting is at a time when the domestic epidemic prevention and control has achieved remarkable results, and the economic order is gradually tending to be stable, and the investment confidence and ability of the printing and dyeing industry are gradually restored. It is believed that through this promotion meeting, more enterprises can understand the characteristics and advantages of Yuanxin's new setting machine, and continuously deepen its application in actual production, so as to promote the green process of the industry. As an industry organization, China printing and dyeing industry association will continue to support advanced dyeing and finishing equipment enterprises such as Yuanxin, strive to promote high-end dyeing and finishing equipment with high efficiency and energy saving, and promote collaborative innovation and development of upstream and downstream industries.

Jiang Renji, technical director of Yuanxin Industrial Company, introduced the equipment. In addition, the double roller tension adjusting device can be used to control the tension between the middle and the middle roller, and the double roller tension device can be used to fully control the tension of the fabric State, reduce the tension instability caused by manual adjustment. The double-layer structure of the operating platform makes the conveying of open width fabric from the rolling mill to the operation table close to the horizontal state. The automatic tension control system makes the tension fluctuation small, and the synchronous response time is short. Moreover, the operation visual angle is in the best state, which meets the strict requirements of various fabric processing.

The feeding chain of y9000 double-layer hot air stretching and setting machine adopts vertical design, which effectively reduces the proportion of chain and track occupying the oven space, and increases the effective width of the oven part; the specially designed needle plate improves the edge setting effect. The structure design of double-layer oven with high inlet and low outlet fully meets the requirements of shaping process; the heat of lower layer oven can be transferred to upper layer oven, which greatly improves the heat utilization rate of oven and reduces the heat loss of oven body. There are channels around the oven to meet the needs of daily maintenance. The design of double-layer structure of the cloth discharging combined device makes the cloth feeding device and the cloth feeding device on the same side of the machine, so that a single operator can complete the work requirements of the cloth feeding and discharging device, reduce the number of operators and greatly reduce the labor intensity of the operators.

Y9000 double layer hot air stretching and setting machine is suitable for warp knitted fabric, knitted cotton, polyester cotton blended fabric, woven fabric and elastic woven fabric. The innovative double-layer structure design is adopted, and the waste heat of the lower layer oven is used to heat the upper layer oven. The energy-saving effect is obvious; after adopting the double-layer structure design, the length is reduced from 50 meters to 30 meters compared with the single-layer setting machine, which reduces the workload of operators and improves the work efficiency at the same time In the process, labor saving is about 30%.

This paper introduces the application of the double deck hot air blower of Zhucheng company. Shandong Zhucheng Yihua Knitting Co., Ltd. mainly processes knitted all cotton, polyester cotton and blended clothing fabrics. The product weight range is 80 ~ 280g / m2, and the door width is 220 ~ 600cm. The double-layer structure design of y9000 double-layer hot-air stretching and setting machine, vertical feeding chain rotary operation, makes the front and back sides of the processed fabric evenly ironed and shaped by hot air, the fabric color uniformity is better, the gram weight deviation value is in the best range, the fabric shrinkage, cloth surface effect, cloth surface feel and other effects are significantly better than the traditional single-layer stretching and setting machine. The setting machine with double layer structure design has outstanding advantages in energy saving, land saving and people saving.

Some partners of Yuanxin Industrial Company also attended the conference. Gu Ren, chairman of Changzhou Hongda Technology Group, said that during the years of cooperation with Yuanxin industry, he really felt the idea and practice of Yuanxin industry in product innovation. As a collaborator, he felt that the development state of the enterprise was worth paying attention to and learning from. Yuanxin has been improving its service ability with innovation, which is exactly what Changzhou Hongda has been insisting on for many years.

The y9000 released this time also integrates the excellent technologies of Changzhou Hongda Technology Group, such as hawk vision? Hv-t500 intelligent shaping process system realizes the deep intelligent integration with y9000. It can comprehensively collect the data of textile types, target quality, processing technology and operation status of setting machine. It has developed and designed a perfect database of setting process, which can intelligently execute and comprehensively monitor the setting process. In addition, hv-pc high-precision density online measurement and control system, hv-gm200 intelligent fabric weight online detector and fabric falling width online measurement and control system are also equipped.