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Intelligent Sewing Machine Can Realize Non-Stop Sewing Of Hundreds Of Daily Sewing Machines

2023/6/19 17:26:00 189

　　 Reporter Liu Jia

　　 On June 16, Jack Technology Co., Ltd. held the "Fast Reverse King" new product launch in Wuhan, which was like an intelligent sewing machine challenge.

　　 The continuous sewing effect of three extreme fabrics, namely, "extremely thick, extremely thin and extremely elastic", was demonstrated on the spot without adjusting the sewing machine. Only 10 layers of velvet denim plus an extremely thick fabric of copper plate, the extremely thin fabric of single-layer gauze, and the extremely elastic fabric of yoga clothes on all sides were seen. This "King of Fast Reaction" intelligent sewing machine was easily challenged and succeeded. It is reported that this equipment can realize "one hundred daily sewing without stopping", and can cope with the new changes of small batch, multi batch and multi style clothing production.

　　 It took five years to build the "Fast Rebellion King"

　　 Helping to resolve the challenge of "quick turnaround of small orders"

　　 It is understood that the new product "Fast Reverse King" has taken five years to build, invested more than 100 million yuan in research and development, and has more than 70 patents. Its leading AMH fabric adaptive system has solved the problem of frequent switching of sewing fabrics of different materials and thicknesses in the fast reverse era of clothing production.

　　 In order to highlight the difference of the core technology, Jack named the chip on the AMH fabric adaptive system "Nine Brain Octopus Chip". The chip has super computing power, can intelligently sense the fabric, and respond at microsecond speed; The motor equipped with the super torque technology is named "Big Ape Motor", which has the penetrability to easily wear through 100 A4 white papers and can also meet the power output of light vehicles.

　　 This event was regarded as the heaviest new product launch in 2023 by Jack Shares. More than 500 garment factory owners in Wuhan and more than 2 million audiences from all over the world participated in the launch online and offline.

　　 For Wuhan and even Hubei, Ruan Jixiang, the founder and chairman of Jack Co., Ltd., said: "This is one of the most important clothing industry bases in China, and also an important strategic market for Jack. The new product" Fast Retake King "launched this time, we hope to help the new rise of Han style clothing."

　　 "In the context of building a modern industrial system in China's clothing industry and 'strengthening the chain, supplementing the chain and stabilizing the chain', Jack launched the fast reverse king sewing machine that is suitable for small orders and quick returns, which is very meaningful." Chen Dapeng, vice president of the China Textile Industry Federation and president of the China Garment Association, said, "Fast turnaround is the need for the consumer goods industry to adapt to the rapidly changing market consumption, as well as the necessity to improve the resilience, flexibility and adaptability of the industrial supply system to demand, and promote the optimization and upgrading of the industrial chain and supply chain."

　　 "Fast Reverse King" ordered 140000 units worldwide on the same day

　　 "In addition to the breakthrough of core technology, every detail of this product has been thoroughly polished." Ruan Jixiang, the founder and chairman of Jack, shared the story behind the product at the press conference, "For a simple tension adjustment knob, we all set the goal of" luxury car experience level ", cooperated with the German Red Dot Award design company, and the design draft was modified forty or fifty times; in order to achieve the optimal damping feel, we searched for hundreds of tooth shapes and dozens of materials in precision machinery such as watches across industries, and carried out hundreds of combination tests Give customers the ultimate experience. "

　　 So, how much economic value can this new product bring to garment enterprises?

　　 Qiu Yangyou, vice president of Jack Stock, calculated a sum of money: "Fast Reverse King" can effectively reduce the waiting time for money change downtime, reduce the cost of door-to-door service, reduce the frequency of needle skipping and thread breaking, and the production efficiency is at least 5% faster than that of traditional machines, which can earn an additional 3500 yuan a year. A small clothing factory with 50 people can earn 175000 yuan more a year.

　　 Therefore, once released, this product was favored by many garment enterprises. As of 20:00 on the evening of the launch event, more than 140000 sets had been ordered worldwide.

　　 Yao Jialing, the regional director of Decathlon textile procurement in China, said, "For us, we can produce both dresses and down jackets without changing machines or adjusting, which is the product we have been looking forward to for a long time."

　　 Qiu Ping, the person in charge of Hanchuan Xinliya Garments, said, "70% of the orders in our factory are" quick return of small orders ", and some orders are more than ten pieces. With such a machine that does not need to be changed, adjusted, and applied to various fabrics, for us, the production efficiency is high, the delivery speed is fast, and the cost is saved, so the overall competitiveness is improved."

　　 Create explosive products without stop

　　 "Industry First" Wants to Win

　　 It is understood that focusing on creating explosive products is the consistent market strategy of Jack Stock. In 2012, the shipment of "kneeless computer lockstitch sewing machines" reached more than 900000 units, and in 2015, the shipment of "talking sewing machines" reached more than 2.1 million units, all of which are recognized as explosive products in the industry.

　　 Since this year, Jack's new products have been released intensively. In April, the online template machine M5 was released, in May, the ultra-high precision cutting machine S80 was released, and in June, the intelligent sewing machine "Fast Reverse King" was released. With such a booming rhythm, some people can't help but question whether it is incompatible with the current market situation of insufficient demand?

　　 "Although the sewing machinery industry faced great pressure in the first half of the year due to the tight international demand for clothing, Jack's idea has always been that the more off-season, the more reverse operation, and the more long-term thinking to increase research and development, market investment." Ruan Jixiang, Jack's founder and chairman, said.

　　 The data shows that the total output of industrial sewing machines in the whole industry last year was about 6.3 million sets, down about 37% year on year, and the market fell back to a relatively low level in 2020.

　　 Against this background, Jack handed over the report card with the annual revenue of 5.502 billion yuan, and the net profit attributable to shareholders of the listed company was 494 million yuan, up 5.84% year on year. According to the industry evaluation, it is worthy of being the leading enterprise of sewing equipment with the largest sales volume in the world for 13 consecutive years.

　　 Ruan Jixiang attributed this achievement to deep cultivation of customers and technological innovation. In 2022, Jack's R&D investment accounted for 7% of the revenue, with nearly a thousand R&D teams, academician workstations, postdoctoral workstations, and key enterprise research institutes. By the end of last year, Jack had obtained 2601 patents, ranking first in the number of patent applications in the industry for 10 consecutive years.

　　 At present, in addition to focusing on single products, Jack has successfully transformed into a complete set of smart solutions. For medium-sized and large garment enterprises, Jack has launched a "complete set of smart solutions", which provides a series of complete sets of solutions from surface materials storage, intelligent cutting, hanging sewing, rear sorting, finished products storage to the Internet of Things, systems, software, and so on; For small, medium-sized and micro garment enterprises, it launched the "Star Chain Cloud Connection Solution" to effectively connect the central factory and satellite factory of garment factories through the industrial Internet platform.

　　 "I believe that products with core technology that can meet customer needs will be able to fly against the trend and win," Ruan Jixiang said.